Ethan Kowalski
Graduate mechanical engineer
- ethan.kowalski@example.com
- 07700 900738
- Sheffield
- linkedin.com/in/ethankowalski-example
Profile
MEng Mechanical Engineering graduate with a year in industry at an automotive supplier and three seasons on a Formula Student team. Interested in design and test roles in automotive or aerospace, working towards chartered status (CEng).
Education
MEng Mechanical Engineering (with a Year in Industry), University of the Don Valley
First-class honours; IMechE accredited; modules included finite element analysis, vehicle dynamics and control engineering
- Topology-optimised a suspension upright for the final-year project, cutting mass by 22% while keeping a safety factor of 2 under peak cornering load
- Validated the design with strain-gauge testing on a rig built for the project, matching FEA predictions within 8%
A levels: Maths (A*), Physics (A), Further Maths (A), Ridgeway Sixth Form College
Work experience
Industrial Placement, Design Engineering, Hallam Precision Components
- Redesigned a machined gearbox bracket for casting, reducing unit cost by £3.40 across 40,000 parts a year
- Produced 60 SolidWorks drawings to company standards, all signed off at first or second review
- Ran 120 hours of vibration testing on 3 prototype mounts and wrote the test reports used in the customer review
- Set up a tolerance stack-up spreadsheet now used by the team of 7 design engineers
Projects
Formula Student, Chassis and Suspension, University of the Don Valley Racing
- Led a sub-team of 5 designing the 2026 suspension, saving 1.8 kg of unsprung mass on the previous car
- Machined and assembled 24 suspension components in the university workshop to a 3-week build deadline
Skills
- Design and analysis: SolidWorks, Ansys Mechanical (FEA), MATLAB and Simulink, GD&T, tolerance analysis
- Manufacturing and test: CNC and manual machining, strain gauging, data acquisition, DFMEA
- Other: Python for test data analysis, full UK driving licence